Product Overview
Our Robotic Die Casting Machine seamlessly integrates a multi-axis robot arm with a high-pressure die casting unit to automate part handling, mold loading/unloading, and finishing operations. Tailored for aluminum, zinc, and magnesium alloys, this turnkey solution delivers repeatable precision, shorter cycle times, and reduced labor costs.
Key Parameters
| Parameter | Specification |
| Clamping Force | 100 – 1000 ton, programmable |
| Injection Pressure | 50 – 280 MPa, adjustable |
| Shot Sleeve Diameter | 60 – 200 mm |
| Max. Injection Weight | 0.5 – 12 kg per shot |
| Injection Speed | Up to 500 mm/s |
| Tie-Bar Distance | 400 × 400 mm to 800 × 800 mm (customizable) |
| Die Height Adjustment | 200 – 500 mm |
| Ejection Stroke | 50 – 200 mm |
| Robot Payload | 5 – 50 kg |
| Hydraulic Power | 30 – 200 kW |
| Heater Power | 6 – 18 kW per zone |
| Cycle Time | 15 – 30 s (depending on shot size) |
| Control System | PLC + HMI with Industry 4.0 connectivity |
| Machine Footprint | 4 × 3 m to 8 × 5 m |
| Weight | 8 – 25 ton |
Selling Points
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Fully Automated Workflow
Robot-assisted mold loading, part extraction, trimming, and stacking eliminate manual handling and boost throughput by up to 40%.
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Ultra-High Precision
Closed-loop injection and clamping control ensure casting tolerances within ±0.1 mm for critical features.
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Energy-Saving Design
Optimized hydraulic circuits and servo pumps cut energy consumption by up to 20% vs. conventional systems.
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Smart Monitoring & Predictive Maintenance
Real-time data logging and cloud connectivity enable remote diagnostics, reducing unplanned downtime.
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Modular & Scalable
Choose from multiple clamping forces, shot weights, and robot payloads to match production volumes from prototyping to mass runs.
Future Trends in Die Casting Automation
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IoT-Enabled Foundries
Fully networked machines exchanging data for adaptive process control and yield optimization.
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AI-Driven Quality Assurance
Machine-vision inspection integrated on the robot for 100% in-line defect detection.
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Collaborative Robots (Cobots)
Safe, human-friendly robots working alongside operators to load inserts, perform secondary machining, and handle complex assemblies.
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Green Casting Technologies
Closed-loop cooling, advanced hydraulic fluids, and recycled alloy feeds to minimize environmental impact.
Application Scenarios
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Automotive
Engine blocks, transmission housings, bracketry, and wheel hubs requiring high-strength, thin-walled designs.
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Electronics & Telecom
Heat sinks, connector housings, and structural frames that demand tight tolerances and excellent thermal conductivity.
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Consumer Appliances
Cookware, power tool housings, and decorative hardware where surface quality and consistency are critical.
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Industrial Hardware
Valve bodies, pump casings, and gearbox shells for construction, mining, and agricultural machinery.
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Lighting & LED Fixtures
Complex reflector geometries and robust heat-dissipation components for high-performance lighting systems.
Frequently Asked Questions
Q1: What alloys can I cast?
Standard machines handle aluminum, zinc, and magnesium alloys; copper and brass variants available on request.
Q2: What is the minimum order quantity (MOQ)?
Prototypes can start at a single mold; production MOQs depend on tooling complexity but typically begin at 1–5 sets.
Q3: How long is the lead time?
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Machine delivery: 8–12 weeks after order confirmation
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Installation & commissioning: 2–3 weeks on-site
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Robot integration: Included in overall timeline
Q4: Do you provide training and support?
Yes—onsite training for operators and maintenance staff, plus 24/7 remote technical support and spare parts kits.
Q5: How is the machine packaged and shipped?
Packed in reinforced steel frames, vacuum-sealed for export, then container-loaded; optional air freight for critical components.
Ready to automate your die casting line?
Contact us with your part drawings and production targets for a tailored solution, DFM review, and competitive quotation.
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